“Fujian Daily” April 21, 2024 Edition 01
In the casual food market with a scale of over trillion yuan in the country, the Fujian company occupies half of the rivers.With the development of economic and social, while the traditional industry has expanded its market rapid expansion, it has also become a “red sea” with more categories, more demand, and more competitive competition.Under the new situation, how does the traditional “leader” lead the lead?
As one of the leading companies in the industry, Panpan Food is the first to deploy smart factories and green factories, shifting from food manufacturing to “intelligent manufacturing”, leading “quality manufacturing” with innovation.The results of a compound growth rate of 15.36%in the past six years have interpreted the traditional food company’s understanding and practice of new productive forces.
Part1
Digital wisdom, the bread is healthier and delicious
Do you need 5G technology?AI visual recognition, how to make the bread healthier and delicious?
In the Panpan Food Jinjiang Economic Development Zone (Wuli Garden) factory, the reporter saw the vivid practice of digital intelligence in food production.
Panpan Food’s packaging workshop.
Founded in 1996, Panpan Foods started from potato chips and continued to deeply cultivate the leisure food industry. In 2005, it was circled with a “French small bread”.Essence
So far, French bread is still one of Panpan’s fist products.But unlike the crowded workshop more than 10 years ago, today’s bread and baking workshops are rare. It is a data information transmitted by 5G networks with the aroma of nasal scent.
In the side -in -situ and noodle workshop, intelligent electronic scales accurately with raw materials such as milk, eggs, flour and other raw materials to “gram”, sent to the mask machine from the intelligent investment system, and also established a “preventive measures (reduce or eliminate human errors)”., Prevent materials and missed materials.
After the dough is rubbed and reached the standard, the molding machine cuts it into forming, returning, and holding.The noodles were transmitted into the hair wake -up room, and the background automatically recorded the time, and the 90 -minute standard fermentation was performed to ensure stable flavor.
After being fermented, the noodles entered the tunnel -type oven for baking.At the exit of the oven, the AI visual detection detects the color of the product, and automatically removes disabled products.
The qualified bread is sucked into the cooling conveyor belt by a vacuum suction cup, and enters the cooling process configuring the GMP 100,000 -level purification system for 9 minutes of cooling …
Face, molding, wake -up, baking, cooling, packaging, packaging, packing into the warehouse, 7 key processes are manually contacted and automatic production throughout the process. Only a few workers supervise and correct some processes.
On the production dynamic kanban outside the workshop, the “digital twin” of this series of processes is presented on the large screen in real time.
“In the smart workshop, through 5G+Internet of Things technology, not only the intelligent control of temperature and humidity is achieved, but the production environment is always kept at the level of 100,000 level purification., Whether the workshop is expected, whether the equipment is abnormal, and the energy consumption of hydropower.
In 2023, Panpan Food invested 12 million yuan to intelligently transform the production workshop, introduced artificial intelligence, robotics, the Internet of Things and other technologies. Food processing was synchronized from traditional extensive to fine, standards and automation upgrades to improve product efficiencyAnd quality stability.
Panpan Food Company is outside.
One year later, the data explained the results.”Compared with 2022, the timely increase rate of order delivery increases by 65%, the production synergy efficiency increases by 35%, the product qualification rate increases by 18%, the cost of manual operation is reduced by 11%, and the defect detection rate increases by 15%.” Bu Xianyong introduced.
This is not the entire purpose of Panpan’s layout of “intelligent manufacturing”.
In the product display room, Bu Xianyong picked up a small French bread and said proudly: “Which factory is this bread, how much time is it to bake out, and even where the flour it uses, which batch is the added egg …Panpan, we all know. “
At present, through the independent development system and product production traceability system, Panpan has opened up the design, procurement, manufacturing, warehousing, logistics and other links, constructing a digital intelligent manufacturing base, and taking the lead in realizing product traceability in the industry.
“Not high -quality foods, not healthy beverages are not produced.” In the Panpan Brand Museum, the slogan of the wall is particularly eye -catching.In order to realize the source of food safety, scientific production and lean production, since 2015, Panpan began to “adopters” to explore the path of digital intelligence transformation, gradually extended to the construction of 5G smart factories, and promoted to the factory affiliated by the group.
“From the field, supplier, factories, dealers to consumers, the whole process of the whole process of the whole process of safety and quality control and effective traceability.” In addition, Panpan has set up inspection and testing techniques in various branches.The center and passed the CNAS laboratory management system recognized to ensure that each product consumers eat more reliable.
Part2
Focus on innovation and practice industry leadership responsibility
From the official supplier of the Beijing Winter Olympics and the Hangzhou Asian Games, to the upcoming Chinese sponsor of the Paris Olympic Games, Panpan has continuously won the honor of the three major sports events, reflecting the strength and charm of Chinese food manufacturing.
In the Panpan Brand Museum, a variety of products are overwhelming.Among them, a Panpan FD (frozen and dry) face for the Beijing Winter Olympics consumed 520,000 barrels during the Winter Olympics.
“Use FD technology (Aerospace Frozen and dry technology) to dewater at about 97%of fresh ingredients at a minus 30 ° C vacuum environment. Compared with traditional dehydration technology, FD technology is non -fried, preservatives are added, and nutrition will not be lost.It tastes, lock, lock incense, and have no burden.High -quality beef bone original soup.It took only 3 days for its research and development to pass the strict testing of the Olympic Organization Committee, and became the top food that complied with the Winter Olympics standard.
Panpan Food Workshop.
Behind speed and quality is the iterative upgrade of food technology, which also shows the powerful supply chain, innovation and technical reserve capabilities of Panpan.
The corn in Songyuan, Jilin, Northeast, Yam in Henan, potatoes in Inner Mongolia, betel nut taro in Changting, Fujian, quinoa in Qinghai, Black beans in Xiaogang Village, Anhui … Panpan has established a large -scale raw material planting base in the countryAnd 18 factories.”Not only does it built factories around the country and built planting and breeding bases around the factory ‘, but also purchased New Zealand milk powder and butter at the origin of the origin, coconuts in Southeast Asia, and wheat in Canada, etc., expand the raw material supply chain to the world.” Song ChangTown said.
“The headquarters is in Fujian, the workshop is in the country, and it is developed worldwide.” Panpan has worked closely with more than 30 colleges and scientific research units including the German DMF Research Institute, the Chinese Food Science and Technology Society, and Jiangnan University.Utilize healthy ingredients and insight into the development trend of the food industry.
“For fast -moving casual foods, the growth of innovation support is one of the magic weapons in the industry.” Song Changzhen believes that in recent years, the investment in Panpan’s innovative research and development has continued to increase, which not only creates small French bread, Meinye, but alsoDried cake and coconut -based beverages, etc., are innovative explosives. There are more than 50 new products from each year, and it is quickly verified.So far, the Group has 31 invention patents, 109 practical patents, and 266 appearance patents.
Panpan Food Workshop.
In the product exhibition area, I have just won the 2024 International Food Award (known as the Global Oscar of the Food Industry).”There is no trans fatty acid in the toast, which is added with seaweed sugar with low sweetness and no burden.”
“New productivity is high -quality innovation, and innovation must keep up with consumer needs.” Song Changzhen said that in the face of the market’s attention to health, Panpan has accelerated its exploration in the field of great health in recent years. This is also a leading company in the industry.responsibility.
For health and nutrition, Panpan’s solutions are “reduced” and “increase”: decrease, which refers to reducing unnecessary additives in food; adding, adding dietary fiber, high protein, probiotic and other beneficial to food to food.Element.
Low sodium, low sugar, low oil, low fat, without trans fatty acids … Cleaning labels, streamlined ingredients become a trend in Panpan; development of low GI (blood glucose index) food, elderly food, children’s food, suitable for suitableLactan is not resistant to Asian lactic acid bacteria drinks, raw coconut juice without preservatives, flavors, pigments … more and more rich product lines, which fit people’s constant pursuit of health consumer needs.
“Today, new quality productivity is becoming a new orientation of enterprise development.” Said Cai Jinzheng, chairman of Panpan Food Group, said, “I think, focusing on, high -quality innovation, and green sustainable development, which is the new quality productivity of the food manufacturing industry.”” “
Part3
Energy -saving and consumption reduction, rising to green sustainable development
Panpan Changting Food Factory is a national green factory.
Walking in the factory area, the top of the plant is covered with solar photovoltaic boards, and the office building uses local reinforced concrete materials. The periphery of the plant is covered with green plants … The purpose is to reduce carbon dioxide emissions as much as possible.
Yan Wenhai, the operating manager, specifically introduced a small technology transformation for oven.It was designed by Xu Meilin, an employee of Panpan Changting Branch, and won a prize in the National Technical Reform Innovation Competition of Panpan Food.
In the factory of the factory’s fast workshop drying area, the original natural gas tons consumed higher than the group average.”I add a baffle on the direct chimney to control the excess heat and dispersing speed in the oven, and adjust the firepower to supply the process temperature requirements in the oven to save the amount of natural gas.Slowing the loss of thermal energy and saving natural gas. “Xu Meilin introduced.
After the transformation, the natural gas consumption of the oven has dropped from 36.6 cubic meters/ton to 22 cubic meters/ton, which can save nearly 120,000 yuan for branches each year.The oven of 11 branches in the group can be copied and transformed, which can save 1.32 million yuan of natural gas costs each year.”More importantly, it contains bricks for the company’s development concept of energy conservation and consumption reduction, green and low -carbon development.” Xu Meilin said.
Panpan Food Workshop.
In this way, in recent years, in recent years, various branches of Panpan Food have been continuously staged and competed with each other-
Anhui Xiaogang Factory launched the central air -conditioning intelligent power consumption project of the science and technology building. The monthly power consumption decreased by 13,000 kWh, and the energy consumption decreased by 50%.
In the slow -speed workshop of Shandong Company, the use of potato flashing and peeling technology is used to save 7.5%of raw materials and reduce the amount of solid waste treatment. It can reduce 60 tons of garbage and reduce the pressure of sewage treatment system each year;
In the Jinjiang Branch, after adjusting the mixed ratio of natural gas and air, the combustion aircraft reaches the best combustion state. Natural gas tons such as composite workshops, dry cake workshops, short protection workshops and other natural gas tons have decreased by 24%, reducing carbon dioxide, carbon dioxide, oxide and smoke particlesEat emissions;
In the Shenyang branch, the steam discharged from the slow workshop is recovered to the water heating, and the heating of the dormitory and the office building;
In 2022, Anhui Luzhou Branch achieved carbon neutrality by purchasing carbon exchange, becoming the first zero carbon factory in my country’s leisure food industry;
In 2023, the green low -carbonization transformation of 12 production bases was completed, and was included in the typical case of the “Food Industry Development Report” of the Ministry of Industry and Information Technology.
Yan Wenhai told reporters that the automation and intelligence of the production process greatly improved production efficiency and reduced energy consumption.At the same time, Panpan also actively practiced technical upgrades of energy -saving and consumption reduction, such as using natural gas to bake and reduce pollution during the production process of pastries; water -saving equipment and equipment, the water saving rate is greater than 25%.
“Green and low -carbon and sustainable development are the deserved meaning of new productivity and the direction of Panpan’s food practice. We will continue to increase investment to promote the innovation improvement of the enterprise’s full chain and provide more environmentally friendly high -quality products.Let the masses eat healthier, more nutritious, and greener.
Reporter
Firm “new” to attract “quality”
Chen Yan and Zhang Ying
At present, “new productive productivity” has become a high -frequency word for the layout of various places.The new quality productivity includes the cultivation and growth of strategic emerging industries and the forward -looking planning of future industries, but also covers the transformation and upgrading of traditional industries.
In our province, a large number of traditional industries have room for transformation of high -end, intelligent, and green, and there is room for transformation space that greatly improves the productivity of the whole factor.In the process of cultivating new productive forces, many traditional manufacturing companies, like Panpan, are facing the process of remodeling from you to excellent.
Taking the smart workshop as a new carrier of new quality productive forces, Panpan uses new technologies and new models to inject new kinetic energy into traditional technologies, thereby optimizing the supply chain and extending the industrial chain to achieve the entire process of production and manufacturing, quality control, and product development.Core competitiveness.Its road of innovation and “intelligent manufacturing” can inspire traditional manufacturing companies -adhere to innovation -driven development, accelerate digital technology empowerment, and strengthen green and low -carbon development, especially to promote the application of digital technology in traditional manufacturing, in order to break throughThe bottlenecks that are not strong, unsatisfactory and unsatisfactory, play the “forge -end song” of high -quality transformation and upgrading.
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